Product Description:
The Disc Granulator for Bentonite Cat Litter Production is a dependable and efficient machine built to transform fine bentonite powder into smooth, round cat litter pellets. With its energy-saving design, steady performance, and long service life, it’s a practical solution for manufacturers looking for durable and economical pelletizing equipment.
The granulation process relies on a rotating inclined disc that blends bentonite powder with a small amount of water or binder. As the disc spins, the material gradually rolls and gathers into dense, uniform pellets, resulting in consistent shape, strength, and density — essential qualities for premium cat litter products.
In addition to cat litter manufacturing, this versatile granulator can handle a wide range of powdered materials, including organic and compound fertilizers, chemical and ceramic powders, as well as animal feed. Its straightforward design, reliable performance, and high granulation efficiency make it a valuable choice for various industries requiring precise and consistent pellet formation.
Features:
- High Granulation Efficiency: Delivers over 90% pellet yield with uniform shape and density.
- Energy-Saving Structure: Designed for low power consumption to minimize production costs.
- Stable Performance: Provides smooth rotation and consistent output under continuous operation.
- Easy to Use & Maintain: Compact design ensures convenient cleaning and simple daily operation.
- Adjustable Pellet Size: Output size can be easily modified by changing the disc angle or moisture content.
Technical Parameters:
| Main Parameter |
| Model | Disc Diameter (mm) | Disc Height (mm) | Disc Thickness (mm) | Volume (m³) | Rotary Speed (r/min) | Power (kw) | Capacity (t/h) | Tilt Angle (°) |
| ZL10 | 1000 | 250 | 5 | 0.4 | 24 | 2.2 | 0.3-0.5 | 35°-65° |
| ZL15 | 1500 | 300 | 5 | 1.1 | 22 | 5.5 | 0.5-0.8 | 35°-65° |
| ZL18 | 1800 | 300 | 5 | 1.4 | 18 | 5.5 | 0.6-1.0 | 35°-65° |
| ZL20 | 2000 | 350 | 5 | 1.8 | 18 | 7.5 | 0.8-1.2 | 35°-65° |
| ZL25 | 2500 | 350 | 5 | 2.5 | 18 | 7.5 | 1.0-1.5 | 35°-65° |
| ZL28 | 2800 | 400 | 5 | 3.3 | 18 | 11 | 1.0-2.5 | 35°-65° |
| ZL30 | 3000 | 450 | 5 | 3.9 | 16 | 11 | 2.0-3.0 | 35°-65° |
| ZL32 | 3200 | 500 | 5 | 4.3 | 13.6 | 15 | 2.0-3.5 | 35°-65° |
| ZL36 | 3600 | 550 | 8 | 5.5 | 11.3 | 22 | 3.0-5.0 | 35°-65° |
| ZL45 | 4500 | 600 | 8 | 6.5 | 8 | 30 | 4.0-6.0 | 35°-65° |
Applications:
The disc granulator is a versatile granulation machine widely used in various industries for forming powder materials into uniform round granules.
It is commonly applied in:
Cat litter production – for shaping bentonite or other absorbent powders into spherical granules.
Fertilizer manufacturing – suitable for both organic and compound fertilizers, improving granule uniformity and strength.
Chemical industry – for pelletizing chemical powders or additives to enhance handling and storage.
Ceramic materials – used to form fine ceramic powder into smooth, dense granules for further processing.
Feed and mineral processing – capable of granulating animal feed ingredients or mineral powders into consistent particle sizes.
With adjustable disc angle and speed, the machine delivers stable performance, high granulation efficiency, and reliable results across different materials and production lines.
Support and Services:
At Tianci Heavy Industry Machinery, we are committed to providing complete support and services to ensure every customer achieves the best results from our equipment. From project planning to after-sales maintenance, our team offers professional assistance at every stage.
1. Pre-sales Consultation
We help customers choose the most suitable machines according to their materials, capacity, and production needs. Customized design and technical solutions are available to meet specific project requirements.
2. Installation and Training
Our experienced engineers can guide installation on-site or online. We also provide detailed operation manuals and training to ensure smooth and efficient production startup.
3. After-sales Service
We offer long-term technical support, quick spare parts supply, and regular maintenance guidance. Any issues are addressed promptly to minimize downtime and keep your production running steadily.
4. Global Support
With successful projects in over 200 countries, we understand the needs of different markets and provide reliable service wherever you are.
At Tianci, our mission is not only to deliver high-quality machines but also to build lasting partnerships through trust, professionalism, and continuous support.
FAQ:
Q1: What materials can the disc granulator process?
A1: The disc granulator is suitable for a wide range of powder materials, including bentonite cat litter, organic fertilizer, compound fertilizer, ceramic powder, and chemical materials. It can shape fine powders into round, uniform pellets efficiently.
Q2: What is the capacity range of the disc granulator?
A2: We offer various models with capacities from 1 to 10 tons per hour. Custom designs are available according to your production scale and material characteristics.
Q3: How does the disc granulator work?
A3: The machine uses a rotating inclined disc to roll and agglomerate materials into spherical granules. With the help of controlled moisture or binder, the powders gradually form uniform pellets during rotation.
Q4: What are the advantages of using a disc granulator?
A4: It features a high granulation rate (up to 90%), low energy consumption, stable operation, and easy maintenance. The pellet size can be adjusted by changing the disc angle or material moisture.
Q5: Do you provide installation and after-sales service?
A5: Yes. We offer on-site or online installation guidance, operator training, and long-term technical support. Spare parts are available quickly to ensure continuous production.
